Production of printed circuit boards. I will make printed circuit boards to order! About PCB Fabrication Methods
The production of printed circuit boards is a process without which the operation of equipment is impossible, since printed circuit boards are the “stuffing” of any equipment that works with electricity.
Needless to say, how important is the quality of printed circuit boards? When they fail, the equipment stops functioning. In addition, it is necessary that the printed circuit boards perform all their functions - that is, electrical and mechanical connection various pieces of equipment.
The service for the creation of printed circuit boards to order requires the contractor not only to have the appropriate equipment, but also the presence of experienced engineers. NICEVT boasts both its staff and equipment.
Why is it better to entrust the production of printed circuit boards in Moscow to NICEVT?
- In 2006-2007, NICEVT, which had previously been a strategic enterprise, underwent modernization. Now the printed circuit boards produced by the enterprise fully comply with international standards, including in the field of military equipment. Technological processes were automated, so the human factor was minimized. These measures made it possible to launch the process of high-tech production of printed circuit boards.
- NICEVT brings together outstanding scientists who are also involved in much more complex processes than the development of printed circuit boards. For example, the design, manufacture and testing of supercomputers, as well as software for their work. This means that when deciding to order printed circuit boards from NICEVT, you can be sure that engineers and mathematicians will find the most good decision for each specific case.
- The technical support of NICEVT is at the highest level. AT strategic enterprise, which is engaged in the production of supercomputers, and cannot be otherwise. Preparing station, photomask station, photoresist and masking station, chemical layer preparation line, stacking and pressing devices, electroplating and wet process stations, vertical liquid solder masking station, gold plating station, all these PCB fabrication equipment can perform work at the highest professional level.
The production of printed circuit boards is a labor-intensive and science-intensive process that involves a series of sequential actions. All these actions are important, and neglecting them threatens that the boards produced will be of poor quality.
Every serious PCB manufacturer should have all of the above technical installations in order to issue a quality product that will not fail at a crucial moment.
You may have questions. You can call NICEVT and ask them. The decision to order and buy a batch of printed circuit boards is a serious investment, and we are ready to give you all the information you need so that you can make an informed decision.
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Technological possibilities of production
| Parameter | standard | Special |
| base material | FR4 | High Tg, microwave, domestic materials |
| Number of layers | 1...20 | over 20 |
| Board thickness, mm | 1...3,5 | 0,15...7,5 |
| Maximum board size, mm (working field of the workpiece) |
440 x 350 | 600 x 500 |
| Minimum Width conductor and gap, mm |
0,125 | 0,075 |
| Layer foil thickness, µm | 18, 35 | 9, 50, 70, 105, 200 |
| Heat sink material and thickness |
foil |
aluminum |
| Minimum plated hole, mm |
0,25 | 0,15 |
| Solder mask | liquid | dry |
| Finish coat | hasl, immersion gold, gold-plated connectors |
immersion tin, gilding for welding |
| Contour processing | milling | scribing |
| The control | AOI, E test, insulation resistance, plating resistance |
Wave and differential resistance |
Technological characteristics of printed circuit boards
|
Parameter |
Sketch |
standard |
|
|
Minimum conductor on outer layer (foil thickness) |
0.125 mm (9 µm) |
0.075 mm (9 µm) 0.100 mm (18 µm) 0.125 mm (35 µm) |
|
|
Minimum clearance on outer layer (foil thickness) |
0.125 mm (9 µm) 0.150 mm (18 µm) 0.175 mm (35 µm) |
0.075 mm (9 µm) 0.100 mm (18 µm) 0.125 mm (35 µm) |
|
|
Minimum Conductor on Inner Layer (Foil Thickness) |
0.125 mm (18 µm) 0.150 mm (35 µm) |
0.075 mm (18 µm) 0.100 mm (35 µm) |
|
|
Minimum clearance on inner layer (foil thickness) |
0.125 mm (18 µm) 0.150 mm (35 µm) |
0.075 mm (18 µm) 0.100 mm (35 µm) |
|
|
Minimum plated hole diameter |
0.250 mm | 0.150 mm | |
|
Minimum non-plated hole diameter |
0.300 mm | 0.250 mm | |
|
Minimum warranty band for outer layers (D-d) |
0.125 mm | 0.075 mm | |
|
Minimum warranty band for inner layers (D-d) |
0.175 mm | 0.125 mm | |
|
Minimum release on inner layers |
We are pleased to offer you the production of high-quality printed circuit boards at the best prices at optimal timing, for any accuracy class and quantity.
With our own PCB manufacturing, assembly (SMD, output wiring) facilities, we can offer you a complete solution for manufacturing, assembling and testing your device.
You can get the exact price for the manufacture of your printed circuit boards by sending us the project file and technical description to him. Information is accepted in any editor: PCAD 4.5, PCAD 8.5, PCAD 2000...2006, ACCEL-EDA, OrRCAD, CAM350, GERBER, etc.
To do this, you can send us a completed + file with your project or a letter with a request by e-mail: .
PCB production:
- multilayer printed circuit boards 4-5 accuracy classes
- flexible printed circuit boards
- flex-rigid printed circuit boards
- aluminum printed circuit boards
- microwave boards
Depending on the required performance characteristics, the manufacture of printed circuit boards can be carried out from different materials (see. table below and section "Materials").
In the manufacture of printed circuit boards, a special role is given to such priority characteristics as cost savings, production time and product quality. Let's consider these points separately.
- Savings allows you to get a small cost of the device without losing its functionality. This is achieved due to the careful selection of material for the manufacture of printed circuit boards, the price of which differs significantly in piece, small-scale and mass production.
- Production time directly depends on the requirements of the customer. Technology and production equipment for urgent orders are selected in such a way that the manufacturing process takes a minimum of time.
- The quality of printed circuit boards is determined by the quality of the material and well-conducted technological process production using high-tech equipment.
For the production of printed circuit boards, high-quality materials are used. The quality of the product is also determined by how the subsequent installation of printed circuit boards was carried out. Also an important role is given to precise control, which must be carried out during production and after installation.
In our work, we adhere to such priorities as ensuring reliability, quality and meeting deadlines. Depending on the volume of the order, we carry out installation automatically or manually. As a rule, manual installation allows you to get small batches more quickly, when ordering medium and large batches, automatic installation is advisable.
Production technologies and product quality are certified according to ISO-9001:2000, ISO-14000, QS-9000.
Technical capabilities of printed circuit board production
| PCB parameters | Serial production of printed circuit boards | Pilot production of printed circuit boards |
| Coatings | HAL Lead, HAL RoHS, Immersion Gold, OSP, Immersion Tin, Rosin, Gold Finger | HAL Lead, HAL RoHS, OSP, Immersion Gold, Immersion Tin, Immersion Silver, Gold Finger |
| PCB/Panel Size | 600.00 mm x 1000.00 mm | 500.00 mm x 800.00 mm |
| Minimum conductor width | 0.1mm (4mil) | 0.076mm (3mil) |
| Minimum gap between conductors | 0.1mm (4mil) | 0.076mm (3mil) |
| Min jumper of the protective mask between the sites | 0.1mm (4mil) | 0.15mm (6mil) |
| Minimum clearance between pad and conductor, between pads | 0.15mm (6mil) | 0.15mm (6mil) |
| Minimum hole diameter | 0.2mm (8mil) | 0.1mm (4mil) |
| Minimum PCB Thickness | 0.4mm | 0.2mm |
| Maximum PCB Thickness | 4.0 mm | 7.0 mm |
| Minimum copper thickness/maximum copper thickness | 18 µm (0.5 ozcu)/ 105 µm (3 ozcu) | 12 µm (0.33 ozcu)/ 280 µm (8 ozcu) |
|
Accuracy contouring board |
+/- 0.13mm | +/- 0.10mm |
| Contour processing | Milling, die-cutting, scribing | Milling, scribing |
| Materials used | CEM-1, CEM-3, FR-1, FR-2, FR-4, High Tg FR4, Aluminum, Ro4003 | FR4, High Tg FR4, Ro4003/Ro4350, Nelco, Arlon, Aluminum |
| Electrical control | Optional. (Recommended for boards of 4-5 accuracy classes and for multilayer boards) | Optional. (Recommended for class 4-5 boards and multi-layer boards) All boards pass AOI** |
| solder mask | Green, white, black, blue, red, yellow | Green, white, black, blue, purple, red, orange, yellow |
| silkscreen | white, black, yellow | white, black, yellow |
| Maximum number of layers | 8 | 40 |
| Blind and hidden vias | No | Yes |
| Delivery time | 20-25 business days * | 12-15 business days |
| PP type | Training | up to 20 dm² | up to 50 dm² | up to 100 dm² | up to 200 dm² | over 200 dm² |
| OPP | 950,00 | 155,00 | 140,00 | 125,00 | 120,00 | 115,00 |
| OPP+M | 1 300,00 | 180,00 | 165,00 | 140,00 | 130,00 | 125,00 |
| OPP+M+Sh | 1 600,00 | 195,00 | 175,00 | 150,00 | 135,00 | 130,00 |
| AL OPP | 1 600,00 | 280,00 | 250,00 | 200,00 | 185,00 | 175,00 |
| DPP | 1 400,00 | 190,00 | 175,00 | 155,00 | 145,00 | 140,00 |
| DPP+M | 1 900,00 | 235,00 | 210,00 | 175,00 | 165,00 | 160,00 |
| DPP+M+Sh | 2 300,00 | 245,00 | 230,00 | 185,00 | 175,00 | 165,00 |
| DPP+M+2SH | 2 600,00 | 265,00 | 240,00 | 195,00 | 180,00 | 170,00 |
Production time:
- Urgent - from 2 working days (K = 2.0)
- Superexpress - from 1 working day (K = 3.0)
- Standard - 14 business days
Multilayer printed circuit boards
| PP type | Training | up to 20 dm² | up to 50 dm² | up to 100 dm² | up to 200 dm² | over 200 dm² |
| 4PP | 3 000,00 | 470,00 | 400,00 | 330,00 | 270,00 | 260,00 |
| 6PP | 3 700,00 | 640,00 | 500,00 | 445,00 | 395,00 | 385,00 |
| 8PP | 4 400,00 | 820,00 | 670,00 | 600,00 | 520,00 | 505,00 |
| 10PP | 5 500,00 | 1 090,00 | 935,00 | 845,00 | 780,00 | 760,00 |
| 12PP | 6 100,00 | 1 320,00 | 1 150,00 | 1 000,00 | 905,00 | 875,00 |
| 14PP | 6 700,00 | 1 545,00 | 1 350,00 | 1 180,00 | 1 070,00 | 1 020,00 |
| 16PP | 7 300,00 | 1 780,00 | 1 575,00 | 1 380,00 | 1 250,00 | 1 180,00 |
| 18PP or more | on request | |||||
Prices are indicated in rubles including VAT for standard production times, valid from 01/21/2019.
Production time:
- Urgent - from 5 working days (K = 2.0)
- Superexpress - from 3 working days (K = 3.0)
- Standard - 18 working days
The multiplying factor (K) is applied to the cost of dm2.
Attention:
- the day the order is received and the time for delivery are not taken into account in the production time
- electrical testing, non-standard materials, immersion finishes increase production time (only for urgent orders)
- the minimum order in the presence of non-standard parameters is one standard technological blank (~ 8dm² for OPP / DPP, ~ 4dm² for MPP). Non-standard parameters include non-standard material type and thickness, non-standard copper foil thickness, non-standard mask color, non-standard structure MPP, etc.
- orders of printed circuit boards up to 20 dm², carried out at an urgent / super urgent rate, are automatically put into production before payment is received, unless otherwise indicated in your written application. All other orders are put into production after 100% payment.
Additionally paid:
Finish coat
A multiplying coefficient for urgency is applied. Prices are indicated in rubles including VAT.
Non-standard printed circuit boards (on request)
Materials are available in our warehouse.Boards of increased complexity
Coefficient = 1.5 to the cost of preparation and dm2:Additional services
| electrical testing | OPP and DPP up to 5 accuracy class RUB 40.00/dm² for MPP and boards of increased complexity included in the price |
| Lamella coating | Au - 0.30 rub./mm², Ni - 0.05 rub./mm² |
| Machining of piece printed circuit boards with an area of less than 0.3 dm² | less than 0.05 dm² (minimum 0.0025 dm²): factor = 4 from 0.05 to 0.1 dm²: factor = 2 from 0.1 to 0.2 dm²: factor = 1.5 from 0.2 to 0.3 dm²: factor = 1.2 |
| PCBs with high drilling density, complex and time-consuming milling, with deviations from the standard technological map | on request |
| Production of printed circuit board kits | factor = 1.2 |
| Inadmissibility of defective boards on the panel (No X-out) | ratio = 1.1 |
| Inadmissibility of repair on printed circuit boards | factor = 1.2 |
| Combining various printed circuit boards into a set. | on request |
| Work with Design Documentation(CD for ESKD) and other documents in addition to the order card | on request |
Non-standard materials
Special abilities
Delivery
- in Moscow and St. Petersburg - 450 rub.
- to any region of Russia depends on the chosen transport company, remoteness of the addressee and the weight of the cargo
Large batches of printed circuit boards
| PP type | Training | Cost per dm² | ||
| OPP+M | 50,00 | 2,20 | 2,00 | on request |
| DPP+M | 100,00 | 2,60 | 2,50 | on request |
| 4PP | 200,00 | 5,80 | 4,20 | on request |
| 6PP | 300,00 | 7,00 | 5,80 | on request |
| 8PP | 400,00 | 8,00 | 7,10 | on request |
* prices are indicated in USD in view of VAT.
1 c.u. is equal to the US dollar at the exchange rate of the Central Bank of the Russian Federation on the day of invoicing.
Production time - from 3 weeks.
Additionally paid:
- Making a stamp
- Making an adapter for electrotest
- Non-standard finishes
- Non-standard fiberglass thickness
- Custom copper foil thickness
- Boards on non-standard materials
- Printed circuit boards of increased complexity
- MPP with a non-standard structure, with blind and hidden transitions
Prices for large series of PCBs over 500 dm2, as well as prices for PCBs with a metal base, are available on request.
Contract manufacturing
Installation time
| Rate | Surface or output |
Surface + output |
raising coefficient |
| standard | from 6 working days | from 12 working days | No |
| urgent | from 3 working days | from 6 working days | 1,5 |
| super urgent | from 2 working days | from 4 working days | 2,0 |
*day of receipt of the order and time for delivery are not taken into account in the production time
Assembly of prototypes and medium series
Preparation for production - 3 500 rubles.
* prices are indicated in rubles including VAT for standard installation periods
** installation of each side of the printed circuit board is calculated as a separate order
BGA mounting
| Quantity | up to 10 pcs. | up to 20 pcs. | up to 50 pcs. | up to 100 pcs. | more than 100 pcs. |
| 1.27-1.0mm | 600 | 510 | 450 | 360 | on request |
| 0.8 mm | 750 | 660 | 600 | 510 | on request |
| 0.5 mm | 800 | 750 | 650 | 550 | on request |
| 0.4 mm* | 1400 | on request | on request | on request | on request |
*
with obligatory X-ray control.
Mounting QFN, LGA, DFN... (only for manual SMT mounting)
** prices are indicated in rubles including VAT for standard installation periods
*** prices include the cost of consumables.
Additional charge
- washing boards from flux residues
- separation of boards after installation
- lead-free mounting
- assembly of boards of complex shape and flexible-rigid printed circuit boards
Automatic mounting
- automatic installation - from 10 kop. per solder point
- output installation - from 1 rub. 30 kop. per solder point
- terms - from 4 working days
* prices are indicated in rubles including VAT
Additional services
- moisture protection and filling (lacquer, compound, etc.)
- assembly
- programming, setting and adjustment
Full contract manufacturing cycle
The REZONIT group of companies offers its customers a full cycle of electronics production. Large-scale production, including the manufacture of boards and the supply of components, installation and assembly, configuration and testing, packaging and delivery to the warehouse of the client or the end user.
Special offer when ordering a full cycle of serial* production:
- preparation of PP production - for free
- preparation of assembly production - for free
- stencils for mounting - for free
- delivery - for free
* large series from 1.0 million solder points
Stencils for SMT mounting
(download price)Specialized stainless steel made in Japan and England.
Available thicknesses: 80, 100, 120, 130, 150, 200 and 300 microns
| Size | Training | Price per aperture | ||||
| Req. Treatment | Ready for cutting | before 2000 | 2001-3000 | 3001-5000 | more than 5000 | |
| 300 x 300 | 2 000 rub. | 1 500 rub. | 3.00 rub. | 2.80 rub. | 2.60 rub. | 2.50 rub. |
| 400 x 500 | 2 500 rub. | 2 000 rub. | 3.00 rub. | 2.80 rub. | 2.60 rub. | 2.50 rub. |
| 600 x 600 | 3 000 rub. | 2 500 rub. | 2.50 rub. | 2.30 rub. | 2.15 rub. | 2.00 rub. |
| 600 x 800 | 3 500 rub. | 3 000 rub. | 2.50 rub. | 2.30 rub. | 2.15 rub. | 2.00 rub. |
* Prices are indicated in rubles including VAT.
** The price includes the cost of material, preparation of files, generation of programs for the machine, AOI, packaging
Production time - 1 working day
The day of receipt of the order and the time for delivery are not taken into account in the production time.
Urgent production – 6 hours (coefficient - 2)
- A stencil project is considered ready for cutting if sent as a gerber file (squeegee side view), which contains apertures, a frame, fiducial marks and text engraving (if required), and in which nothing needs to be changed. In this case, a discount 500 rubles for production preparation.
- Preparation for the production of stencils of various boards placed on one sheet - 300 rubles for each association.
solder paste
(download price)Lead Free No Clean Solder Pastes
Water washable solder pastes
* Prices are in c.u. in view of VAT.
1 c.u. = US dollar at the exchange rate of the Central Bank on the day of invoicing
Packaging in cans of 500 g.
Solder
All prices are indicated in rubles including VAT.
Production: France, the Netherlands.
We produce samples and signal series of printed circuit boards within 2 days. To reduce the cost of urgent production circuit boards and prototyping, we also offer the combination of several types of printed circuit boards on one technological workpiece.
Urgent printed circuit boards with a production time of 2-3 days is a great opportunity in as soon as possible get samples and test them before launching into mass production. We work with any documentation (from sketches to gerber files). We also carry out tracing of printed circuit boards if necessary.
PCB manufacturing
The production process of printed circuit boards is quite complex and time-consuming, requiring the use the latest technologies and highly qualified specialists.
Telerem strives to meet the needs of its customers as much as possible. Thanks to the high qualification of our employees, we can solve even the most complex technical problem, and the use of modern equipment allows us to produce printed circuit boards in the shortest possible time.
Our PCB Manufacturing Capabilities
Urgent board production is one of the most priority and dynamically developing activities of the company. In just 3-4 working days we will produce a pilot batch of products, and you will have an excellent opportunity to test the boards before mass production. The production of urgent printed circuit boards will allow you to fully evaluate the capabilities and characteristics of the device and understand whether they meet your requirements.
Serial production of printed circuit boards includes the production of small, medium and large batches of boards. Terms of the order up to 1 month. Peculiarity series production is that it combines short production times and high quality products. And the production of large series of printed circuit boards can also significantly reduce the cost of one unit of production.
Printed circuit boards on aluminum today allow the use of elements requiring a tap a large number heat (LED lighting, etc.). With its rather high cost (compared to printed circuit boards on traditional materials) is often the only way to solve the problem.