Complex equipment of production facilities for the processing of agricultural products with packaging solutions highest quality is our priority activities. We supply packaging machines for packing vegetables and fruits in a mesh bag, vegetable dispensers, automatic clippers of Italian production for packaging vegetables and fruits in a mesh sleeve, focusing on the individual needs of the client. In finished form, we can offer several options for packaging lines for vegetables and fruits in a net.

Complex of equipment for packing vegetables and fruits

We can offer several different options for ready-made net packaging lines for fruits and vegetables. All equipment is provided with a Russian warranty, technical documentation and spare parts, certificates, personnel training is carried out.

Line 1 - packing and packaging of pepper, citrus fruits, kiwi

The line includes a 14-channel in-line multihead weigher, 2 vertical mesh wrappers, a flow packer, a transport conveyor system, a frame for a packaging complex.

Line 2 - packaging and packaging potatoes, onion

The line includes a combination of 2 x 9-channel multihead weighers, 2 net wrappers, a manual unloading system, transport conveyors and a frame of the packaging complex.

Line 3 - packaging and packaging potatoes, onions, citrus fruits

The line includes a 9-channel multihead weigher, an automatic mesh clipper, conveyor belts and a packaging machine frame.

Line 4 - packaging and packaging kiwi, peach, plum

The line includes a 15-channel double multihead weigher, a tray packing machine, a product feed roller elevator, a transport conveyor system, and a frame for an unloading packing complex.

Line 5 - Carrot packing line

The line includes a 9-channel double multihead weigher, a tray packing machine, a packer, a weighing machine, transport conveyors and a frame of the packing complex.

There are several typical types of mesh packaging for fruits and vegetables. We can offer machines for any kind of such packaging.

Packing vegetables and fruits in a grid: Mesh bagRaschel

Raschel-type mesh bag and other similar mesh bags are a fairly common type of fruit and vegetable packaging and are designed for packaging products in large doses. Typically, packaging in these types of mesh bags is sold in 3-5 kg ​​bags; it is also possible to pack several mesh bags into one large mesh Master Bag weighing 25-50 kg. The mesh bag can have a handle for easy transport in retail. Packaging in mesh bags is carried out on a vertical packaging machine.

Net ultrabagorClaf

One of the new types of packaging for vegetables or fruits is Ultrabag bags, which have become widespread in Russia under the name of a combined canvas with a claf mesh. Logo stripe or text information attached along the mesh surface from top to bottom. The weight of the bag with the product is from 100 grams to 5 kg. This is one of the variants of the Carry Fresh bag. A vertical packaging machine is used for packaging in the claf net, the packaging material is fed from a roll. Optionally, it is possible to sew a handle into the packaging for retail.

Mesh D-Pack

Packing type Carry Fresh in mesh-sleeve with wide ribbon insertion and text information printing. In fact, D-pack is an analogue of Ultrabag in terms of appearance, differing in the material of the tape. Possibility of sewing in a carrying handle or perforation for fingers. D-pack packaging is carried out on special packaging machines. Mesh-sleeve and tape are used as packing material.

Net Girsacor parcel

The most widespread in the world is the packaging of fruits and vegetables in a mesh sleeve with a Girsac-type tape. In Russia, this type of packaging is known as a parcel and is used in hypermarkets for packaging apples, pears, grapefruits, potatoes and other agricultural products. Packing weight from 500 grams to 4 kg. This is one of the variants of the Carry Fresh bag. Ribbon in Girsac packaging may be non-centered or centered, i.e. using photo tags. The centered tape is used when text information is printed on the tape, which must be placed exactly in a certain position on the finished package. Girsac packaging can use full turn tape or short tapes. For packaging in parcels, a C-Pack type packaging machine is used, the packaging material is two tapes and a mesh sleeve.

Net Girplus

One of the most widely used types of packaging for fruits and vegetables. 1 flap is attached to the top of the grid on one side or 2 flaps of film on 2 sides, respectively. The film may not be centered, i. only with a picture without text, or centered - i.e. with textual information located in a strictly defined place in relation to the entire package. The weight of the bags is from 500 grams to 3 kg. Girplus packaging is carried out on C-Pack type vertical packaging machines, similar to Girsac packaging.

Net Omegabagor Clip to Clip

Packaging of fruits and vegetables in Omega bag is widely used in Russia under the name Clip-to-Clip. Products are fed into the sect sleeve and clipped with two clips with a label inserted, which is attached to the grid in two places with clips. The weight of the bags is from 500 grams to 3 kg. Packaging is carried out on a vertical packaging machine in a knitted mesh-sleeve or mesh-sleeve extrusion.

Mesh tube sleeve with clip or Grapa

Standard for Russian market was the packaging of vegetables and fruits in a mesh sleeve with a metal clip closure and an insert of a wine label such as Wine Glass. This technology is called Grapa all over the world. For packaging in a net, a sleeve with a clip is used an automatic clipper for vegetables and fruits with the ability to change the tube-holder of the net without stopping the packing process. The weight of the bags is from 500 grams to 3 kg. This is the most economical type of packaging, one of the C-Pack packaging options. The advantage of Grapa technology is the visual representation of the packaged product to the buyer. Optionally, along with the Wine Glass label, a handle or a so-called “stick” can be clipped on. Ribbon - a tape 12-20 mm wide for the entire length of the package. Closing of the sleeve mesh can be carried out on both sides with two clips, or mesh bale can be used with clip closure on one side.

Mesh with ultrasonic welding USB

Packaging of fruits and vegetables in Ultrasound welded bag with ultrasonic welding of the label is a variation of the classic Wine Glass wine labeling technology and eliminates the use of a metal clip. Worldwide this technology became popular under the name USB. Instead of metal, a sticky polyethylene clip is used, which protects the manufacturer from the possibility of cutting parts getting into the child's stomach and the corresponding legal costs. The weight of the bags is from 500 grams to 3 kg. This is one of the types of C-Pack packaging.

Equipment for packaging vegetables and fruits in the net

Simultaneously with the offer of entire vegetable and fruit processing complexes, we can supply individual packaging machines for packing agricultural products in a mesh bag, clippers for packaging vegetables and fruits in a mesh sleeve, multihead weighers for dosing vegetables.

Packer of vegetables and fruits in mesh bag SCH-70

The automatic packer Saclark SCH-70 is designed for packing in a mesh bag, fed from a roll, potatoes, onions, grapefruits with a weight of 2.5 kg to 30 kg and a capacity of up to 27 packs per minute. The bags are fed from a roll, connected on top of each other, the sewing or sealing process after packing vegetables or fruits is fully automatic. Optionally, it is possible to insert any type of label into the grid with the printing of any information by a printer. It is also possible to remotely connect the machine to a computer and print labels with an EAN barcode. It is possible to use mesh bags with a handle for retail trade.

Specifications packer of fruits and vegetables in mesh bag SCH-70

Package weight: 2.5 to 30 kg

Capacity: up to 27 packs per minute of 2.5 kg

Air consumption: 100 nL/min, 7 bar
Rated power: from 3.8 kW
Machine weight: 600 kg

Machine dimensions: 4475*1260*1845mm

Fast packer of vegetables in mesh bag SCH-90

The high-performance automatic packer Saclark SCH-90 is designed for packing in a mesh bag, fed from a roll, potatoes, onions, citrus fruits, lemons, chestnuts, etc. weighing from 2.5 kg to 25 kg with a capacity of up to 40 packs per minute. 2 mesh bags of 5 kg, 10 kg or one of 25 kg are fed from a roll, filled and sewn independently automatically. Optionally, it is possible to insert any type of label into the grid with the printing of any information by a printer, connect the machine to a computer, print labels with an EAN barcode, print information on a sewn-in polyethylene strip.

Specifications with basket packer of vegetables in mesh bag SCH-90

Package weight: 2.5 to 25 kg
Control system: microprocessor
Capacity: up to 40 packs per minute of 2.5 kg
Power supply: 3 phases, 380 V~ + neutral + ground
Air consumption: 200 nL/min, 7 bar
Rated power: from 6.5 kW
Machine weight: 850 kg
Mesh roll capacity: 2000-3000 bags
Machine dimensions: 5580*1260*1845mm

Packer of several mesh bags into one big mesh SCH-38

The Saclark SCH-38 automatic packer is designed for packing several small mesh bags with vegetables, for example, 3 kg potatoes with a wine label or Carry Fresh, Girplus or C-PACK bags, into a large mesh bag with subsequent sewing. The capacity of the packer is up to 70 small mesh bags per minute. The Saclark SCH-38 packer can also be used as a conventional packing machine with a mesh bag of 10-15-25 kg. The machine continues to accumulate small mesh bags after filling the next large one without stopping the packaging process. Optionally, a printer for printing on a sewn-in polyethylene strip can be installed on the packer.

Specifications packer of several bag meshes into one big mesh SCH-38

Control system: microprocessor
Capacity: up to 70 packs per minute of 2.5 kg
Power supply: 3 phases, 380 V~ + neutral + ground
Air consumption: 300 nL/min, 7 bar
Rated power: 5 kW
Machine weight: 800 kg
Mesh roll capacity: 1000/1200 bags
Machine dimensions: 4400*1700*2300mm

PackerbagsCarry Fresh - Ultrabag, Claf, D-pack

Vertical Giro-type packer for packing vegetables and fruits in a mesh Carry Fresh type Ultrabag, Girsac bag, Girplus bag, Claf bag or D-pack bag for all types of mesh with the possibility of inserting a handle and any tape up to 145 mm wide. The productivity of the machine is up to 30 packs per minute, depending on the type of packaging. Packer options: Ribbon or label insertion, thermal transfer printer, product hopper for high productivity. Packer of fruits and vegetables in bags Carry Fresh has several modifications for different types of bags and performance.

carryFresh

PackerbagsGirplusandGirsac

Automatic vertical packer of fruits and vegetables in Girplus and Girsac type bags with dispenser and bag soldering. Knitted mesh on a pipe, self-adhesive labels and film are used as packaging materials. The resulting packaging is 100% recyclable. Package weight from 500 grams to 3 kg for Girplus and 4 kg for Girsac. The capacity of the packer is up to 22 packs per minute. The film tape used for stitching can be centered with text printing or not centered, i.e. image only, and be 50, 75, 90 or 120 mm wide. Depending on the product and the weight of the package, the machine is equipped with a mesh tube of the appropriate diameter. Optional label printer and retail pen applicator available.

Characteristics of the bag wrapperGirplusandGirsac

bag packerOmegawith ultrasonic soldering

Automatic vertical bag sealer Omega – i.e. mesh bags with Wine Glass wine labels inserted by ultrasonic soldering of a polyethylene clip without metal or seam, allows you to pack vegetables and fruits with a capacity of up to 25 packs per minute. Weight of packages from 500 grams to 3 kg. A retail pen applicator is available as an option. The resulting packaging is 100% recyclable. The machine uses PE labels printed on a thermal transfer printer.

Characteristics of the bag wrapperOmega

The CVAJ automatic onion net clipper allows you to pack vegetables and fruits with a capacity of up to 30 packs per minute using Grapa technology. The mesh sleeve is fed from the pipe. The net with the product is closed with a metal clip at both ends of the package. The machine is easily integrated into any vegetable processing line and is best suited for packing garlic, onions or bell peppers. Optionally, it is possible to sew in a Bolduc tape for carrying the package. The clipper has a device for automatic change of the mesh pipe. The weight of the package with the product is from 100 grams to 1 kg.

Characteristics of the clipper in the onion mesh sleeve

Clipper for fruits and vegetables in mesh sleeve TK-26

The high-performance automatic clipper Saclark TK-26 is designed for packing potatoes, onions, citrus fruits, etc. into the mesh with a clip closure. Packing weight up to 5 kg, productivity up to 45 packs per minute. The clipper Saclark TK-26 includes a clipping system, label printing and label insertion into the package. The machine has 2 tubes for automatic mesh change without stopping the packaging process. The clipper is controlled via a touch screen. Optionally, the clipper is connected to a computer and connected to a printer for printing EAN barcodes on the label. The car is easily synchronized with the batcher of any producer.

Characteristics of the clipper vegetables and fruits mesh sleeve TK-26

Package weight: up to 5 kg
Control system: microprocessor
Capacity: up to 45 packs per minute
Power supply: 220 V / 380 V~, 3 phases + neutral + ground
Machine weight: 400 kg
Mesh capacity: 800 meters
Mesh pipe diameter: 225 mm standard
Max. printing dimensions on a label or swing ticket: 125 * 40 mm
Option: one pipe without change

Net Tray Wrapper RAK-140

The Saclark RAK-140 automatic tray sealer is designed for packing trays with fruit in a mesh sleeve with a clip closure. The machine can pack 0.5kg, 1kg, 1.5kg or 2kg trays in net. Productivity more than 50 trays a minute. The Saclark packer uses a 5*0.35mm metal vein clip as standard. Optionally, an automatic tape applicator 12-20 mm wide from clip to clip is built in for the entire length of the tray. The machine is supplied with 1 spare mesh holder and 1 extra. pipe for sleeve mesh.

Features of the tray wrapper in the net RAK-140

Tray weights: 0.5 kg, 1 kg, 1.5 kg or 2 kg
Productivity: more than 50 trays per minute
Power supply: 380 V~, 16 A, 3 phases + neutral + ground
Rated power: from 0.75 kW
Air consumption: 150 nL/min, 8 bar
Sleeve mesh holder: spec. molds, diameter 20 cm

Multihead weigher for fruits and vegetables

In the process of industrial packaging of vegetables and fruits, it is necessary to use a linear multihead weigher as a batcher for a packaging machine, which can greatly improve the batching accuracy and productivity of the filling line. The vegetable or fruit dose is combined from several smaller sub-doses in the multihead weighing hoppers. The final combination by weight is formed in such a way that the total weight of several small doses most closely matches the weight of the final dose of the product. The final dose with the target weight comes from the multihead weigher into the feed hopper of the clipper into the mesh sleeve or the machine for filling into the mesh bag. On request, a video of the operation of the complex for packing agricultural products into a mesh sleeve using a multihead is available.

Linear multihead weigher AC-6B10-3B-7X

The multihead is best suited for tubers such as potatoes. The memory has 99 work programs, which greatly simplifies the work of the operator when changing packaging formats. The reinforced stainless steel multihead weigher feed hopper is capable of withstanding significant product inlet loads. Weigh hoppers have a reinforced closing mechanism to prevent product from getting stuck in the multihead. There are several different models of multihead weighers in our product line to suit the type of product required.

Characteristics of AC-6B10-3B-7X multihead

Number of streams: 10
Weighing range: 50 grams - 30 kg
Weighing accuracy: +/- 4 grams
Kinematic speed: 40 doses per minute
Power supply: 220 V~, 50 Hz
Rated power: 2 kW
Hopper volume: 5.5 liters
Control panel: 8.4 inch touch screen

The site presents only some of the models of machines for packing agricultural products that we have. For more information please contact us.

Packing fruits and vegetables in a net makes their transportation, storage and sale more convenient. For these purposes, the company "Merpasa" offers a wide range of units that allow packaging vegetables in nets of various formats. Depending on the needs of your production, you can choose a vegetable packaging line with the necessary set of functions.

Benefits of mesh packaging

Regardless of the class of filling equipment, its operation provides the following advantages:

• Increase in productivity. Even a budget clipper for mesh with a mechanical drive speeds up the process of packing products several times. Automatic lines not only increase productivity, but also reduce manual labor costs.
• Simplify product accounting. Neatly and accurately packaged vegetables in nets are much easier to sort and account for at the production stage, as well as during the sale in large volumes.
• Extended shelf life. Mesh packaging for vegetables and fruits allows air to pass through, so that the products are dried in a timely manner and stored longer than when stored in bulk.
• Increasing external attractiveness. In supermarkets, products packaged in this way can be easily inspected from all sides, assessing their condition, size, natural color and ripeness.
• Simplify transport and storage. Goods packed in nets are easier to load, transport to places of sale and store. It also simplifies window dressing.

Assortment of mesh wrappers

The company "Merpasa" offers the following categories of equipment for packing vegetables:

• Budget Packers. This is the simplest equipment that allows you to increase the efficiency of packaging the finished product before selling. The advantages of a manual mesh clipper are low cost and ease of operation. There is no need for qualified operators to work on such equipment. Suitable for packing almost any vegetables and fruits.
• Automatic and semi-automatic packers. More sophisticated equipment for packaging the product in a regular mesh with fixation with clips. Provides output up to 40 units per minute, depending on the model and packaging format. Application - packaging of potatoes, citrus fruits and other products.
• Packers in a vertical grid with a film. The peculiarity of such packaging is the binding of products in a mesh with a laminated film, on which information about the manufacturer is applied.
• Tube packers. This equipment is used to pack a well sized product in several pieces in a small oblong net. Usually used for packaging premium citrus fruits, garlic.
• Packers of correxes in the grid. Weighed fruits are packaged in a rigid container, which is wrapped in a net. Such aggregates are used for packing fruits with a soft structure that cannot be squeezed, for example, kiwi, grapes, strawberries.
• Packers in a rectangular grid. Packing of fresh fruits is carried out in a grid of regular rectangular shape, followed by pasting with a laminated film, on which graphic information is applied.
• Big mesh wrappers. It is most often used for packing potatoes in large format nets. Also, the technique is used for packing cabbage, beets and other products that are solid in structure.

More detailed information about one or another category of equipment for packing and packaging vegetables is presented in the relevant sections of the site. To order a suitable line for packaging products in a net or get Additional information, contact our managers.

The vegetable grid has become an indispensable tool for storing, transporting, moving vegetables and fruits. Potatoes, onions, carrots, cabbage and beets are most often seen in vegetable nets.

Mesh has gained popularity due to its high breathability and durability.

In the process of storing vegetables, breathability plays one of the main roles, ensuring good ventilation of the product and preventing its premature spoilage.

The grid also allows the buyer to see the purchased product and evaluate its quality. Various vegetable nets are designed for loads from 1.5 to 50 kilograms.

Equipment for the production of vegetable nets must be selected based on the required volume finished products at the exit. Depending on the selected performance, the cost will also change significantly. The choice of the manufacturing country of the required equipment will also have a great influence on the price.

The production of a vegetable mesh consists of several stages - from the preparation of raw materials to the packaging of finished products.

Raw material preparation

Most in a simple way obtaining raw materials is the purchase of finished HDPE granules. If it is possible to organize the process of collecting plastic waste and delivering it to production, then an industrial shredder will turn any plastic material into small crumbs suitable for further processing. The starting material is plastic bottles, boxes, lids, bags, packaging from household and industrial goods.

The obtained source material is fed to the mixer for further dosage and mixing of the dye.

Making thread and winding it on bobbins

A thread for vegetable nets is produced on an extruder. Technological process includes the stages of production of a continuous film, its stretching and unraveling into thin threads of a given width. Directly behind the extruder is a machine for winding the resulting thread onto bobbins. On it there is an automatic winding for further use in the weaving process.

Vegetable Netting Machine

On both sides of loom there are bobbins with a wound flat thread. The process produces two separate webs, which are later woven on one side to form the bottom of the mesh. Additionally, they are intertwined in the specified places to form the side seams of the mesh, a thread-tie is woven. The speed of the process is adjusted depending on the needs of production. After the fabric of the vegetable net is made, it is automatically wound into rolls.

Cutting fabric into finished products

The mesh fabric is cut manually using thermal knives. The operator places the roll on specially mounted tables with automatic unwinding and stretching of the web, where he cuts it into individual nets.

Finished product packaging

The cut vegetable nets are stacked in even piles and transferred to the hydraulic packer. After the pressing process, they are packed in special paper and compressed with ties for further transportation.

It should be noted that equipment for the production of vegetable nets should be placed in a specially prepared production room with an area of ​​500 to 1000 m2. At the production site, a water supply must be organized for the continuous operation of the extruder and uninterrupted ventilation must be ensured. Also production room must fully comply with sanitary and fire regulations. Permits for the opening of production are issued on the basis of a project completed by a competent design organization.